POLYTEC PASSION CREATES INNOVATION

Smart Plastic Applications

NEW CONCEPTUAL SOLUTIONS FOR EVERY PRODUCT WORLD

POLYTEC is the ideal ­partner for the optimisation or ­development of demanding products and complex 
systems
for applications in a diversity of areas.

OVER 1000 POSSIBILITIES - A PERFECT PRODUCT

SWITCH PANEL FOR HOUSEHOLD APPLIANCES

Customer-specific needs and language adaptations lead to an enormous number of variants of individual elements in household appliances; this applies in particular to switch panels. On the basis of template models, POLYTEC has developed a switch panel in 24 geometric variants, 40 hardware modules and 26 language variants for a well-known manufacturer, and has produced and sequenced it according to the latest standards (Kanban, Poka Yoke, ...) in batch size one. POLYTEC was not only able to excel in handling the countless configuration options, but was also able to fully exploit its competence in complex assemblies and demanding production processes
 


Highlights:

  • Solution-oriented development to series production readiness

  • CAD on the basis of template models

  • Integration of Strak areas

  • Production and assembly of high quality modules flexible and on schedule

  • Kanban production

  • Poka Yoke with Pick by Light assembly

  • Lot size 1 Sequencing

  • Integration of a continuous RPS system

  • Introduction of cubing for uniform quality assessment

  • GOM - Measurement

INNOVATIVE HIGH-SPEED PERFORMANCE

EXAMPLE TRANSPORT BOXES

Every two seconds a transport box leaves our plant in Ebensee. The folding boxes, consisting of seven individual parts, are fully automatically injected, assembled and provided with an individual QR code so that they can beremoved by our employees ready for dispatch. The foldable side walls further optimise the transport volume and thus the costs.

 


​​​​​​​Highlights:

  • High-speed cycle times

  • Cost reduction through full automation

  • Implementation of large series production within the shortest time

 

MAKES A GREAT SHAPE

POLYTEC develops food-compatible SMC material for the production of fruit gums

Traditionally, wooden starch trays were used in the production of delicious fruit gums. However, increasingly strict food hygiene regulations have made the long-term use of wood as a mould carrier impossible. Together with a well-known customer, POLYTEC has therefore developed an innovative SMC material formulation which offers several advantages: First of all, the closed surface of the plastic resin system prevents bacterial contamination of the starch trays. Furthermore, the high surface quality minimizes the risk of abrasion and protects the food from contamination during the manufacturing process. In addition, the high precision and low tolerances of the components have significantly increased process reliability.

 


Highlights:

  • Food-compatible, durable SMC material

  • Protection against contamination

  • Protection against bacterial contamination

  • Increase in process reliability

 

COMPREHENSIVE COMPETENCES

IN A UNIQUE COMBINATION

INNOVATION
ENGINEERING AND DESIGN
PRODUCTION EXPERTISE
PRODUCTION TECHNOLOGIES
VALIDATION / TESTING
RISK / EMERGENCY MANAGEMENT

LINE WALK

PROBLEM SOLUTIONS FOR EXISTING PRODUCTS

Invite the POLYTEC SOLUTION FORCE to take a line walk at your company. In teamwork with you, our development experts will review your production or technical centre, analyse the pain points and draw up technologically and economically optimised solutions
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AGREE A LINE WALK NOW​​​​​​​