POLYTEC PASSION CREATES INNOVATION

SMART PLASTIC APPLICATIONS

NEW CONCEPTUAL SOLUTIONS FOR EVERY PRODUCT WORLD


​​​​​​​If you want to improve your products or reinvent them, you will find an agile development and production partner in POLYTEC. POLYTEC "thinks in plastics" and also applies its core competencies outside the automotive industry. Especially when complex systems, demanding characteristic values and difficult processes are required, POLYTEC is exactly the right partner.

REUSABLE PACKAGING

A LONG-TERM COST-OPTIMISED AND SUSTAINABLE SOLUTION

Reusable plastic transport packaging is particularly robust and durable, easy to stack and unload. Other advantages of plastic reusable transport systems compared to systems made of metal or wood are their low weight and their resistance to corrosion and water.​​​​​​​

EXAMPLE PLANT TRAYS

POLYTEC's plant trays have a service life of at least 10 years. Damaged trays are recycled and used for the production of new trays, thus resources are saved and costs optimised. The stackable plant trays are labelled or printed with an individual QR code. Due to the fully automated production process, high quantities can be achieved in a shorter time.

 


​​​​​​​Highlights:

  • Sustainable waste avoidance through circular system (100% recycling)

  • CO2-neutral production

  • Stable and robust construction ​​​​​​​

  • Cost reduction through fully automated production

 

Ifco Tansportbox

EXAMPLE TRANSPORT BOXES

Every two seconds a transport box leaves our plant in Ebensee. The folding boxes, consisting of seven individual parts, are fully automatically injected, assembled and provided with an individual QR code so that they can be removed by our employees ready for dispatch. The foldable side walls further optimise the transport volume and thus the costs.

 


​​​​​​​Highlights:

  • High-speed cycle times

  • Cost reduction through full automation

  • Implementation of large series production within the shortest time

 

ENERGISE WITH POLYTEC

Innovative solutions for charging infrastructure

Depending on customer requirements, our solutions range from robust and corrosion-resistant housings for charging stations to wireless charging pads that can be integrated into various types of surfaces. In addition, plastics can also be used as decorative elements to enhance the aesthetics of charging stations. Our plastic solutions additionally allow for easy integration of various functional elements, such as cable ducts, sensor technology or lighting.

 


​​​​​​​Highlights:

- Solutions full of energy: High strength and stability, with low weight at the same time.

- Plastics meet extensive safety criteria, are weather-resistant and withstand high-voltage conditions

- Cost-efficient, automated production

Waschmaschinenblende

OVER 1000 POSSIBILITIES - A PERFECT PRODUCT

SWITCH PANEL FOR HOUSEHOLD APPLIANCES

Customer-specific needs and language adaptations lead to an enormous number of variants of individual elements in household appliances; this applies in particular to switch panels. On the basis of template models, POLYTEC has developed a switch panel in 24 geometric variants, 40 hardware modules and 26 language variants for a well-known manufacturer, and has produced and sequenced it according to the latest standards (Kanban, Poka Yoke, ...) in batch size one. POLYTEC was not only able to excel in handling the countless configuration options, but was also able to fully exploit its competence in complex assemblies and demanding production processes. 
 


Highlights:

  • Solution-oriented development to series production readiness

  • Over 1,000 variants on batch size 1 (Kanban production, Poka Yoke with Pick by Light assembly, sequencing)

  • Production at automotive quality level

MAKES A GREAT SHAPE

POLYTEC develops food-compatible SMC material for the production of fruit gums

Traditionally, wooden starch trays were used in the production of delicious fruit gums. However, increasingly strict food hygiene regulations have made the long-term use of wood as a mould carrier impossible. Together with a well-known customer, POLYTEC has therefore developed an innovative SMC material formulation which offers several advantages: First of all, the closed surface of the plastic resin system prevents bacterial contamination of the starch trays. Furthermore, the high surface quality minimizes the risk of abrasion and protects the food from contamination during the manufacturing process. In addition, the high precision and low tolerances of the components have significantly increased process reliability.

 


Highlights:

  • Food-compatible, durable SMC material

  • Protection against contamination

  • Protection against bacterial contamination

  • Increase in process reliability

 

COMPREHENSIVE COMPETENCES

IN A UNIQUE COMBINATION

INNOVATION
ENGINEERING AND DESIGN
PRODUCTION EXPERTISE
PRODUCTION TECHNOLOGIES
VALIDATION / TESTING
RISK / EMERGENCY MANAGEMENT
POLYTEC SOLUTION FORCE Line Walk

LINE WALK

PROBLEM SOLUTIONS FOR EXISTING PRODUCTS

Invite the POLYTEC SOLUTION FORCE to take a line walk at your company. In teamwork with you, our development experts will review your production or technical centre, analyse the pain points and draw up technologically and economically optimised solutions
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AGREE A LINE WALK NOW​​​​​​​